Reliability Engineer

About INEOS Styrolution

 
INEOS Styrolution is the world’s leading styrenics supplier, with a high-performing portfolio of styrene monomer, polystyrene, ABS and advanced styrenic products. With more than 90 years of innovation in materials science, INEOS Styrolution is focused on customer satisfaction with differentiated solutions that provide a competitive edge as well as investments in technology that enable closed loop recyclability for styrenics while reducing our carbon emissions. INEOS Styrolution applications can be found in many everyday products across multiple industries: including automotive, electronics, household, construction, healthcare, packaging, and toys/sports. Operating 17 production sites in nine countries, the company is a wholly owned subsidiary of INEOS Group Limited and employs approximately 3,000 people. Sales were 4.5 billion euros in 2023. More information: www.ineos-styrolution.com

Current Opportunity

Job Title
Reliability Engineer   
Grade
KORKRCC_33-SG KOR KRCC INSTY 33   
Location
Yeosu 

The Position: Reliability Engineer

What you will do: 

What you will bring: 

• Level of education & knowledge: 
  • Bachelor of mechanical or reliability engineering
  • Fluent in English, both spoken and written
• Experience in general: 
  • Over 5 years’ experience in rotationary or stationary maintenance, or reliability engineering
• Technical skills: 
  • Knowledge of condition monitoring techniques for Rotary and Static mechanical equipment, Piping & Valves used in petrochemical industry.
  • Should be trained on condition monitoring tools and techniques for analysis of the abnormality.
  • Working knowledge of SAP
  • Knowledge of various techniques required for improvement of the plant reliability.
  • Should be able to prepare and understand PFD, P&ID, Piping diagram, stress analysis, equipment drawings and etc.
  • Good understanding of World Class Reliability processes such as; planning & scheduling, preventive & predictive tools, Total Productive Maintenance (TPM) etc.
  • A strong mechanical background in an industrial environment is critical; understanding of rotating equipment is preferred.
  • Work and interact effectively with relevant teams.
• Competencies, Behavioral skills: 
  • Leadership
  • Safety, Health and Environmental (SHE)
  • Communication
  • Teamwork/Collaboration
  • Adaptability / Flexibility
  • Planning and Organizing / Time Management
  • Analytical Thinking

The Location:

This opportunity is located in Yeosu

A. Purpose / Role of the job: 

  Plan, execute, monitor and improve all activities in maintenance, engineering and technical support, and troubleshooting for plant operation with effectiveness, improve reliability per the guidance or objectives as a  reliability engineer.  Ensure that all activities are planned and executed in accordance with INEOS SHE & Asset management guidelines.

B. Environment/Context/Complexity of the job: 

Internal:

• Compliance to INEOS Styrolution SHE guidelines.
• The strength of workforce
  • Maintaining Skilled and experienced manpower for asset management
  • Well trained, motivated employees
  • Good relationships with team managers and employees for the mechanical integrity for aging of facilities
• Asset management in good condition
  • Optimized asset management program
  • Capital required for future acquisitions, maintenance, and operations
  • Maintenance of equipment reliability and response for equipment troubleshooting 

External:

• Performance of vendors/contractors for the maintenance.
• Natural disasters and other factors

C. Responsibilities/ Accountabilities of the job: 

Accountability1 : Achieve the annual target of SHE and Compliance of local regulations

Major Activities:

• Participate in the regular safety training at site for employees
• Incident sharing and learning
• Permit to work and Risk Assessment etc.
• Participate in Behavior Based Safety program during the maintenance work.
• Comply for;
• Cascading/ commitment to learn follow and practice INEOS 20 principles of Process safety and Behavior safety at site through site rules and procedures.
• Implementation/ commitment to learn follow and practice Life Saving Rules at site.
• Following Permit to work & Management of Change as per the site procedure
• Participate, develop safety culture at site, and drive for incident free operation.
• Plan and implement with KPIs and Targets set.
• Participate with Asset Care & OCS program
• Follow and practice site procedures aligned with INEOS Group/ INSTY Guidance Notes (IGGNs/SGGNs).
• Follow and practice Life Saving Rules at site.
• Conducting/ participating in HAZOPs at site as per procedure
• Comply to legal regulations.
• Support in energy conservation activities for maintenance if required.

Accountability 2: Equipment reliability improvement as reliability engineer

Major Activities:

• Works with production to perform analysis of equipment reliability including asset utilization, overall equipment effectiveness (OEE), remaining useful life, reliability and costs of assets maintenance throughout the entire life cycle of assets.
• Professionally and systematically defines, designs, develops, monitors and refines an asset maintenance plan that includes: (CUI, PCMS RBI, RCM, & etc.)
• Develop Long-Term Asset Replacement Plan (LTARP) by assessing condition of a site’s assets and the impact of those assets should they fail.
• Provides input to a risk management plan that could adversely impact site operation. related to reliability.
• Develops engineering solutions to repetitive failures and all other problems that adversely affect operations based on capacity, quality, cost or regulatory compliance issues under utilization of data analysis techniques(Reliability modeling and prediction, FTA, Statistical process control, RCA, FMEA, etc.)
• Generate reports pertaining to reliability and other related activities in site and follow up with site team for completion of the jobs.

Accountability 3: Maintenance work planning

Major Activities:

• Keep reliable equipment running to design capability through planning of Mechanical integrity(MI), planned maintenance (ITPM, Inspection Test, PM Overhaul) where it is more effective than alternatives
• Coordinate daily as well as weekly planning meetings related with maintenance with production team.
• Coordinate plant shutdowns to attain all essential schedules.
• Provide technical assistance and equipment troubleshooting for supporting entire on-site maintenance activities.
• Facilitate asset management practice as per global programs
• Review annual maintenance budget and spending plan and report the actual with analysis
• Review and report maintenance KPI & maintenance related cost spending on TCR to the site management and global operation team.
• Manage and analyze overall maintenance KPIs with BI tools such as Power BI.
• Review of PM plan and updating in SAP and support to update.
• Review of pending PM orders and follow up to complete the work within timeline.
• Monitor pending action items base on condition monitoring inspection report.
• Monitor re-inspection to ensure that issue has been resolved after the rectification.

Accountability 4: Inspection of Equipment Containing Hazardous Fluids

Major Activities

• Establish site inspection plans and strategies for both TBI (Time Based Inspection) and RBI (Risk Based Inspection) programs as per local regulations, international codes (ASME or API) or the group requirements such as INEOS Group Guidance Notes (IGGN).
• Utilize INEOS group inspection software (PCMS) for TBI or RBI, and manage inspection records and update data in the RBI software if required.
• Assess risks of equipment with understanding of international codes such as API 571, API 580/581, and with understanding of process services and operating conditions.
• Execute failure analysis and remaining life analysis for damaged equipement such as API 579-1/ASME FFS Fitness-For-Service assessments.
• Respond to any requests for equipment inspections arised by recent safety incidents of the INEOS group or any special programs required by the INEOS group.
• Establish and Implement any other mechanical integrity programs such as CUI and deadleg management.
• Manage inspection personnel or 3rd party contractors with general understanding of NDT technologies.

We Have Great Chemistry

We believe diversity is perceiving difference; inclusion is valuing it. Without inclusion, we cannot unlock the value that diversity has to offer. Everyone has a seat at our company table. Our employees bring their unique selves to work daily, have a sense of belonging, and contribute to our core values. We have an inclusive approach, which is open and transparent. We respect and value diversity and believe in equality of opportunity. We do this by valuing and respecting cultural differences and welcoming diversity of thought and perspectives from all our employees.

We are excited to hear from you and share more about our organization.

Your INEOS Styrolution Recruitment Team