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INEOS Styrolution is the leading global styrenics supplier, with a focus on styrene monomer, polystyrene, ABS Standard and styrenic specialties. With world-class production facilities and more than 90 years of experience, INEOS Styrolution helps its customers succeed by offering solutions, designed to give them a competitive edge in their markets. At the same time, these innovative and sustainable best-in-class solutions help make the circular economy for styrenics a reality. The company provides styrenic applications for many everyday products across a broad range of industries, including automotive, electronics, household, construction, healthcare, packaging and toys/sports/leisure. In 2020, sales were at 4 billion euros. INEOS Styrolution employs approximately 3,600 people and operates 20 production sites in ten countries.
A. Purpose /Role of the job /: Describe in 1 phrase what contribution the job is expected to make to the organisation’s objectives
Responsible for safe operation and maintenance of the Utility equipment in order to keep the assets in healthy condition, improve plant reliability and availability. Implement best operation & maintenance practices, PM/PdM maintenance to reduce breakdown through SAP implementation and spares management. Analyse the upset/failure and take corrective & preventive action for future to avoid recurrence of the problem and resolve chronic issues. Ensure that all activities of Utilities and associated contractors are done in accordance with INEOS Styrolution SHE guidelines
Objective
B. Environment/Context/Complexity of the job: Describe the most important internal and external factors influencing the job
Internal:
- Compliance to INEOS Styrolution SHE guidelines.
- Compliance to quality standard ISO-9001 and Environment Management System (ISO-14001).
- Regular coordination with production team for un-interrupted utility services to the plant.
- Knowledge of techniques for efficient use of energy and Utility plant operation.
- Compliance to INEOS Styrolution IGGN guidelines.
External - Working with Statutory Authorities for timely compliance to Boilers, Gas, Pressure vessels certification and inspection work and lifting tools testing & inspection work in the plant.
- Dealing with contractors for effective and safe work at site.
C. Responsibilities/ Accountabilities of the job: Describe the main results expected from the job
Major Activities:
Outcome: Zero incident/accident in the plant with sustainable and safe operation. |
Major Activities :
Outcome: Continuous supply of all utilities to production plant with safe and smooth operation |
Major Activities :
Outcome: To keep all equipment in healthy running condition and also un-interrupted supply of utility services as per define limits by production department. |
Major Activities :
Outcome: Safe, smooth & trouble free maintenance of equipment. |
Major Activities :
Outcome: Smooth operation of utility equipment for un-interrupted utility services. |
Major Activities :
Outcome: Compliance with Quality & Environment management system |
Major Activities : Safe and smooth Fire pump operation Outcome: Ensure smooth running of plant from safety aspect.in emergency. |
D. Dimensions: Describe the most representative figures of the job (for example: number of staff, budget you’re responsible for, number of projects...)
Facts | Number or amount in € |
Steam Boilers | 2 X 2 TPH each |
HTM Heater | 1 X 2.8 M kcal/h |
N2 generation Plant | 1 X 300 M3/H |
Brine chillers | 2 X 74 TR each |
Air compressors | 2 X 1200 M3/hr + 1 X 900 M3/hr |
Cooling Tower | 1 X 2000 TR |
DMin water plant | 160 M3/day |
WWTP | 215 KL/day |
Supervision of staff: Give the number of people you supervise (“Direct” means that they report directly to you, “Indirect” means they report to someone who reports to you.)
Direct | Indirect | Total |
4 | 0 | 4 |
E. Main contacts /Interfaces: What are the internal and external contacts you have, necessary for reaching your results?
Who | Frequency of contacts | My role in those contacts [1]
| Purpose of contacts |
Utility & WWTP Operators | Daily | A,C,I | For operation and maintenance work |
Shift Executive | Daily | C,I | For better coordination for smooth operation of plant |
Maintenance (Mechanical / Instrument/ Electrical) | Daily | C,I | To do the required job on time |
QA | Daily | C,I | Quality of utility generated |
SHE | Daily | A,C,I | Follow SHE guidelines effectively in the plant |
HR/IR/SCM-P department | As and when required | C,I | To do the required job on time |
Vendors/Contractors/Govt agency | As per plant requirement | C,I | To get the job done on time |
[1] R – Responsible for getting tasks done (in terms of practically doing things)
A – Accountable for the task (approver of costs)
C – Consulted for the task
I – Informed about the task
F. Required profile:
Level of education & Knowledge:
- Diploma in Mechanical Engineering from Reputed College
Experience in general:
- 7-8 Years work experience in operation & maintennace of utility equipment of a continuous process/chemical/petrochemical plant.
Technical skills:
- Working knowledge of Operation & Maintenance of Utility Equipment.
- Knowledge of process/machine parameters required to be monitored in Utility equipment.
- Knowledge of ISO Documentation work
- Knowledge of chemicals used in Utility & how to safely handle it
- Operation of Fire pumping station
- Awareness about Safety, Work permit system, Risk Assessment and Tool Box talk.
- Knowledge of Operation & maintenance of Utility & plant equipment like Boiler, Thermic Fluid Heater, Refrigeration plant, Cooling tower, Air compressor, Nitrogen plant, pumps & blowers, agitators, gear boxes, mechanical seals, Tank farms etc.
- Knowledge of statutory requirement applicable for Utility equipment such as IBR/Pressure Vessels/Licensing requirement etc.
- Working knowledge of SAP – PM/MM modules.
- Knowledge of Energy conservation measures, techniques and other cost saving methods.
Competencies, Behavioral skills: (acc. to competency profile and required level of descriptions)
- Positive attitude towards safety norms, work procedures & alertness for self and others.
- Responsible and reliable.
- Communication skill - verbal & written in English, Hindi/Gujarati.
- Team player with One team concept and able to lead the team.
- Analytical skill for solving repeated & chronic problems.
Legal Training Requirements
- Under the provision (111-A) of the Factories Act 1948, reading with Gujarat Factory Rules 1963 about General Health & Safety, Emergency response, handling of hazardous substance
Job Requirements
- Must be able to climb ladders and stairs
- Walking up to 8 hours a day
- Must be able to work in confined spaces
- Must be able to lift upto 25 kg of weight
- Willing to work in shifts as and when required.
G. Performance indicators: Describe the criteria allowing to measure to what extent the results are achieved - related to the accountabilities
- Asset Care program- Compliance of all standards in Utility area
- Reliability of Utilities to the production plant GPPS/HIPS
- Compliance of INEOS Styrolution SHE Standards for direct workers and contractors on site.
- Compliance of all legal requirements and IGGNs on time.
- Monitoring of Operation / Maintenance related KPI’s of Utility such as equipment efficiency, downtime, specific consumption and maintenance cost.
- Utility equipment Maintenance through SAP-PM Module. PM/PdM compliance
- Availability of standby utility equipment all the time.
If you require further information please contact Ruchi Sharma.
Of course, your application will be treated confidentially.
Human Resources