Rigging Technician

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Job Title

[[Rigging Technician]] 

Location

[[Ningbo]]  

JOB DESCRIPTION   _ Rigging Technician

A. Purpose /Role of the job /: Describe in 1 phrase what contribution the job is expected to make to the organisation’s objectives

• The Mechanical Technician is responsible for repairing and maintaining equipment parts to ensure a safe operation and long equipment lifetime.

B. Environment/Context/Complexity of the job: Describe the most important internal and external factors influencing the job

Internal factors:

• Within maintenance team
• With production teams, day supervisor, shift leaders, operators
• With technical engineering department

External factors:

• 3^rd parties, contractors

C. Responsibilities/ Accountabilities of the job: Describe the main results expected from the job, sum up to 100%

SHE 15%

• Promoting and upholding the safety performance in accordance with behavioral and process safety directives
• Compliance with and promotion of different behavioral and process safety initiatives and measures - initiation and monitoring / tracking (20 INEOS SHE principles, IGGN's, SHE KPI's, risk assessments, permit to work, incident sharing and learning …) 
• Develop and follow task descriptions and perform a job safety assessment (JSA)
• Contribute to Behavior Based Safety (BBS) program at site. Participate on training at site to take BBSO to next level of reporting.
• Contribute to INEOS Styrolution Asset Care program
• Following Management of Change (MOC) as per the site procedure

 Maintenance work 40%

• Maintains and repairs equipment parts of the company in his/her representative area of work (OSBL/ISBL)
  • Receives the planning for each preventive maintenance and for the execution of the maintenance work card together with a work permit from the work scheduler and planner in your team
  • Collects parts from the warehouses
  • Disassembles, replaces and repairs parts
  • Checks the operation of the parts and performs lubrication work, oil changes, work adjustments of equipment, ...
  • Sign off the permits and other necessary documents after the works and hands them over to the hierarchy
  • Ensures tidiness of the workspace
  • Reports critical equipment status to supervisor which reviews it together with reliability/process/inspection engineer to prevent wear down

• • Repairing and maintenance of all types of equipment in plant, workshop and as instructed by the mechanical engineer.
  • Repairing of all Static & Rotary equipment such as pumps, agitators, fans, Gearboxes and others in plant or workshop.
  • Repairing of pipelines/fittings//valves by flange gasket replacement and other non-fabrication jobs.
  • Tanker connect and disconnect.
  • Erection and commissioning of equipment, levelling and alignment as per instruction.
  • Loading and unloading of equipment from trucks and in plant.
  • Assisting Instrument department in fitting and removal of Valves.
  • Assisting E&I department in shifting and loading unloading of heavy motors
  • Lubrication of equipment in plant as per schedule and requirement. Shifting oil drums, NH3 bottles, N2 bottles to the required places.
  • Bringing all unwanted material from plant after completion of work.
  • Dumping of used cotton waste, cut gaskets, pipe and fittings and nut bolts in designated bins or scrap area.
  • Proper tagging and stacking of repaired equipment with testing.
  • De scaling of plant equipment as and when required.
  • Support for rigger work.
  • All types and size of mechanical seal lapping.
  • Execute Preventive and predictive maintenance of all equipment as per the schedule and Task lists in SAP.
  • Ensure that Task list for PM/PdM/AMC are thoroughly followed strictly during maintenance.
  • Regular checks and maintenance of plant equipment of production area such as Base rubber, Graft, coagulation, compounding plant, BD storage area, DM plant, Refrigeration plant, filtration plant, Steam Boilers, cooling tower, WWTP and execute measures for reliability improvement.
  • Proper upkeep of updated documentation such as P&IDs, operation & service manuals, GA drawings, Piping drawings, stress analysis, fabrication drawings and SOPs/SMPs etc.
  • Ensure latest documentation/P&ID sets are available in designated areas and in good condition
  • Ensure process safety inspection plan is executed in the plant as per the schedule.
  • Ensure that all standby equipment are always available for operation.
  • Repairs to be done immediately in case of any problem.
  • To follow defined SOPs for all work practices.
  • Checking of Tools & testing its functioning
  • To make sure that valid work permit has been taken with all isolations and risk assessment is conducted before start-up of any maintenance work in the plant.
  • After completion of maintenance work, testing to be done for proper functioning and any leakage or other abnormality and should be attended.
  • After finishing maintenance work, all tools & tackles should be shifted to assigned place and housekeeping of the area to be done including mechanical workshop.
  • Work carried out is recorded in a logbook.
  • Immediate rectification of the problem and communication to the concerned persons.
  • Ensure implementation of Asset care program w.r. to work standard, housekeeping, upkeep of equipment etc.

Normal operation / Startup / Shutdown of Plant 5%:

• Follow all SHE guidelines and work procedures during maintenance, startups and shutdown of equipment in consultation with production/maintenance department.
• Ensure safe practices are followed during startup and shut down of equipment according to OEM recommendation and production requirement.
• Ensure Plant equipment are maintained within norms and take corrective measures in case of deviations. For shutdown proper execution should be followed with Time chart for the stop/start activity, spares requirement and other resources required.

Execution of Maintenance and Spares upkeep through SAP 10%:

• Maintain spares for its requirement during preventive maintenance, breakdown and day to day routine maintenance work.
• To follow PM plan and execute maintenance work through SAP-PM module.
• Follow and suggest updating maintenance Task list in SAP for PM of each equipment and AMC activities.
• Execution of Predictive Maintenance (PdM) plan for the Plant/Utility equipment.
• Take corrective action for the abnormality shown in the vibration monitoring, Oil testing, thickness testing reports and arrange reinspection for verification.
• Regular checks & follow up for minimum required inventory of critical spares as per the defined list thru SAP and plant requirement.
• Spares available in stores and in department should be checked and tested in advance and kept as ready to use to reduce equipment downtime for maintenance.
• Removal of obsolete spares from SAP & physical inventory.
• Shop floor inventory should be monitored on regular basis with status of each item

Monitoring of equipment healthiness 5%:

• Have regular plant round and report for any abnormality observation.
• Support the mechanical engineer in preparation of effective preventive & predictive maintenance schedule and execute the same through SAP in co-ordination with production department.
• Pending PM/PdM to be tracked and completed within tolerance time limit
• Record history for preventive maintenance and breakdown maintenance.
• Support in Root cause analysis of equipment to reduce breakdowns and implement recommended actions.
• Prompt action for attending the breakdown to restore the production.
• Ensure Zero leakages of any Utilities / Lubricants / Pump seals with effective monitoring and fixing plan.

ISO and Audit compliances 10%:

• Execute the guidelines and procedures for successful implementation of ISO 9001:2008 QMS & ISO 14001:2004 EMS systems in plant.
• Support in ISO related activities are updated on time to avoid any observation. Ensure that corrective actions are executed on suggestion of internal or external auditors on time.
• Compliance of statutory requirement for testing & Inspection of boiler, pressure vessel and lifting tools & tackles on time.
• Support in ISO-50000 activity at the site for implementation of energy management system.

3rd party management 10%:

• Mechanic is available to take 3rd party to work place and monitor the accurate work and or final result
• Ensure protection of intellectual property of equipment information and data sheets.

Team organization 5%:

• Participate in team meetings and prepare overview of your relevant work area
• Participate in quality management tours
• Participate in turnaround (TAR) preparation
• Participation in IW trails
• Participation in SID

D. Dimensions: Describe the most representative figures of the job (for example: number of staff, budget you’re responsible for, number of projects.)

Supervision of staff: Give the number of people you supervise (“Direct” means that they report directly to you, “Indirect” means they report to someone who reports to you.)

E. Required profile:

Level of education & Knowledge:

Experience in general:

• Knowledge of mechanical process within a chemical plant
• Knowledge of the operation of the installation and its components (mechanics)
• Knowledge of the products, devices and machines

• Thorough knowledge of the operation of the tool for maintenance work and hoists
• Knowledge of technical documentation (reading and correct interpretation)
• Basic knowledge general of an applicable and specific (SAP, databases) software

Physical skills:

• Must be able to frequently (70-100%) stand, ascend and descend stairs, turn valve/wrench handles, stoop, and reach at/below shoulder height.
• Must be able to occasionally (30-60%) sit, walk, ascend and descend caged ladders, bend, kneel/crouch/crawl, reach above shoulder height, tolerate repetitive motion and utilize fine motor dexterity.
• Must be able to infrequently (10-20%) twist.
• Normal day work hours.
• Must be able to work inside 50% of the time and work outside 50% of the time.
• Must work alone 60% of the time and work with others 40% of the time.
• Must be able to frequently work in extreme cold or heat and around high noise levels over 85 Db.
• May require ½ face respirator or full-face respirator as needed.
• Must be able to frequently work with vibratory tools, do confined space entry, operate vehicles, and work with automated machinery.
• Must be able to wear steel-toed shoes, safety glasses, long sleeves, hearing protection, fall protection and other PPEs as warranted.
• Must be able to frequently work at a moderate pace.
• Must be able to occasionally work closely with co-workers, rely on the assistance of others to accomplish daily tasks and at a rapid pace.
• Must be able to lift (pushing & pulling effort while stationary) max 25 kg
• Must be able to carry (pushing & pulling effort while walking) max 25 kg
• Must be able to complete and maintain INEOS Forklift Driving Certification.
• Must be able to complete and maintain Governmental required training for safety personal and process polymerization
• Must be able to compete and maintain INEOS process training for on-boarding
• Must have the ability to see written documents, computer screens and to adjust focus.
• Ability to receive detailed information through oral communication and to make discriminations in sound. Must perceive the nature of sounds at normal speaking levels, with or without correction.
• This position is considered a “safety critical job”, which requires continuous study (SOP’s, Training Manuals, procedural updates), for the employee to be always alert, able to concentrate on their task at hand, and not impaired by medications (prescription, non-prescription, illegal or legal substances including alcohol), or any other mental condition which adversely affects alertness, concentration, or judgment.

Technical skills:

• Awareness about Safety, Work permit system, Risk Assessment and Tool Box talk.
• Knowledge of maintenance of plant equipment like Pumps (centrifugal, Canned, Geared) & blowers, agitators, gear boxes, mechanical seals, Pelletizers, Base rubber plant, Graft , coagulation , compounding plant/extruders etc.
• Knowledge of maintenance of utility equipment like Boiler, Refrigeration plant, Cooling tower, Air compressor, Pumps & blowers, gear boxes, WWTP etc
• Knowledge of statutory requirement applicable for plant equipment such as IBR/Pressure
• Vessels/Licensing requirement etc.
• Knowledge of Repairs of the following equipment:
  • Gear Boxes
  • Mechanical seal- Double/single for pumps/Agitators- Flowserve and Eagleburgmann make
  • Pumps-centrifugal, canned, geared, Vacuum pumps, Blowers
  • Stitching machines
  • Pelletizers, RVBF, Extruder
  • Butadiene compressor
  • Ammonia compressors, chilling unit
• Knowledge of Piping /Fittings/Valves/Gaskets – Repairs & Maintenance
• Experience of equipment installation/alignment/vibration monitoring and rectifications.
• Ability to understand SOP’s/Task lists/PM plan/P&IDs, GA drawings and Isometric drawings.

Competencies, Behavioral skills:

• Professional image, open minded, excellent communication with people, strong logical sense, detail oriented.
• Positive attitude towards safety norms, work procedures & alertness for self and others.
• Responsible and reliable.
• Communication skill - verbal & written in Chinese.
• Team player with One team concept and able to work in the team.
• Analytical skill for solving repeated & chronic problems.

F. Performance indicators: Describe the criteria allowing to measure to what extent the results are achieved - related to the accountabilities

• Asset Care program- Compliance of all standards in plant
• Reliability of Utility & Plant equipment.
• Compliance of all legal requirements and IGGNs on time.
• Safety (OSHA Recordable Rate, Safety Performance Indicators)
• Maintenance (Total Maintenance Cost/Replacement value, Backlog, Reliability, % preventive Maintenance, % corrective Maintenance, …)
• Technical Warehouse (Inventory level spares, delivery reliability, …)
• Annual performance review with direct report

If you require further information please contact [[Can Gu]].

Of course, your application will be treated confidentially.