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Process Chemical Engineer - All plants and sites

SUCCEED.

IN OUR EXPERIENCED TEAM.

 

<span Arial",sans-serif">INEOS Styrolution is the leading global styrenics supplier, with a focus on styrene monomer, polystyrene, ABS Standard and styrenic specialties. With world-class production facilities and more than 90 years of experience, INEOS Styrolution helps its customers succeed by offering solutions, designed to give them a competitive edge in their markets. At the same time, these innovative and sustainable best-in-class solutions help make the circular economy for styrenics a reality. The company provides styrenic applications for many everyday products across a broad range of industries, including automotive, electronics, household, construction, healthcare, packaging and toys/sports/leisure. In 2020, sales were at 4 billion euros. INEOS Styrolution employs approximately 3,600 people and operates 20 production sites in ten countries.

 

For our office/site in Nandesari we are looking for a

 

Process Chemical Engineer - All plants & sites  (F/M)

 

  1. Purpose /Role of the job: Describe in 1 phrase what contribution the job is expected to make to the organisation’s objectives
  • Provide chemical engineering & process safety expertise to project team for CapEx projects in  Engineering - Basic & Detailed, Technical coordination during stages of procurement, construction and commissioning, with the perspective of  process engineering and SHE mindset.
  • Lead in Process engineering based Capex projects from ‘Concept to commissioning’.

 

B. Environment/Context/Complexity of the job: Describe the most important internal and external factors influencing the job

Internal:

Total compliance to INSTY ‘SHE rules/guidelines’, Conceptualization, development & approval of Capex in compliance with INSTY Guidelines, Ensure the best engineering standards are followed and Implemented for projects from ‘Concept to Commissioning’.

 

External:

Compliance to, all the statutory requirements of law/regulations.

Coordination with Project consultants and Contractors.

 

C. Responsibility/Accountability of the job: Describe the main results expected from the job

 

  1. Key Result Areas: Project Development & Approval 

 

Major Activities :

    • Develop specific Capex projects through various stages of FEL levels.
    • Conceptualize and develop scope, cost, timeline of Capex proposals in coordination with functional teams & engineering consultants.
    • Prepare Activity list & scheduling for Project, all in coordination with project controlling group.
    • Prepare final Scope of supply work and cost estimation according to INSTY CapEx guidelines and approval requirements (documentation delivery on time)
    • Prepare Project Approval Proposal & Presentation to Head Project Management, to then seek final approvals according to the Delegation of Authority guidelines.

 

Outcome: Project proposal development according to INSTY Guidelines

 

  1. Key Result Areas: Engineering –Concept/ Basic/ Detailed

 

Major Activities :

  • Lead Basic Engineering activities like; PFDs, P&IDs, Mass Balance, Energy Balance, etc. , with help of OPS team and Consultant.
  • Coordination with OPS team members for all cross-functional data like Process data, Electrical/ Mechanical Load list, civil layouts, etc.
  • Participate in HAZOP /SIL study and incorporate the recommendations into project.
  • Ensure all the ‘agreed to’ recommendations are implemented in relevant documents
  • Participate in Detailed Engineering activities like; equipment list & specifications, equipment & piping layouts, Load list, civil layouts, Instrument list etc.
  • Participate in DCS (Control system) related engineering activities pertaining to the process design & controls.
  • Ensure design basis aligns with INEOS Styrolution Asset Care program

 

Outcome: Preparation of Required Engineering package as per Project objective and specification.

 

  1. Key Result Areas: Technical Procurement support of Project material

 

Major Activities :

  • Preparation of Process Data Sheets and BOQ for Material & Services
  • Carry out Technical bid Comparison for Equipment/ services in conjunction with procurement lead from process point of view
  • Ensure technical clarification for timely execution of Orders
  • Post ordering activities; like – design/drawing approval in line with the agreed schedule.
  • Coordinating & participating in stage wise inspection.
  • Support procurement to expedite timely payment to ensure timely delivery 

 

 

      Outcome:

Project material procured as per defined specification with approved technical vendor, following INSTY Procurement procedures and Delegation of Authority guidelines

 
  1. Key Result Areas: Construction & Installation activities of projects

 

Major Activities :

  • Project scheduling in coordination with Project controlling group for relevant areas
  • Leading the on-site installation activities, with regular monitoring to ensure timely execution of project, as planned
  • Coordination with Function Head/OPS team for shutdown planning to meet timely completion, as required, depending on Project
  • Ensure all the safety standard are followed during engineering, construction and commissioning
  • Ensure desired quality in work, through close coordination with Contractors & Consultants.
  • Ensure regular safety training at site for employees, contractors and visitors, including

      “Behavior Based Safety programs

  • Ensure use of KMS for incident reporting (including Near miss & first aid)  and MOC

 

Outcome:

Construction activity completed according to planned timeline, defined quality aspect, and within budget.

 

  1. Key Result Areas: Coordination for Control System requirement from Process Engineering perspective

 

Major Activities :

    • Participate in development of Control Philosophy in Coordination with OPS team and engineering consultant
    • Participate in FAT (Factory Acceptance test) & SAT (Site acceptance Test), in coordination with Operation, SHE & engineering consultant team
    • Ensure implementation of system design and control philosophy by simulation thru appropriate participation
    • Help facilitate training activities on new systems/screens with Operations & supplier

 

Outcome:

      Design, Installation & commissioning of Control System as per design specifications

 

  1. Key Result Areas: Pre-Commissioning Activities & Start up

 

Major Activities:

  • Participate in preparation of detailed schedule of pre-commissioning and startup along with OPS team and SCM
  • Participate for PSSR(Pre Startup Safety Review) with OPS/SCM, SHE and GTO team (if required)
  • Ensuring  implementation/compliance of all PSSR recommendation
  • Lead in pre-Startup activities of control system, loop checking, calibrations etc. thru water run, pilot run till establishment of designed process
  • Support final commissioning led by OPS team
  • Lead the on-site coordination with suppliers, consultants & OPS for imparting training for relevant Equipment/ systems.

 

Outcome:

      Safe & Successful startup and handing over of Project as per defined scope

 

D. Dimensions: Describe the most representative figures of the job (for example: number of staff, budget you’re responsible for, number of projects)

 

Facts

Number or amount in €

Taking lead in Process: Project function

6 Sites In India

Overall Capex coordination with a Budget

0.5 ~ 3.0 Mio. US $

Total no. of projects to be handled per Annum

5-10

Timeline management

3 ~ 12 Months duration

 

Supervision of staff: Give the number of people you supervise (“Direct” means that they report directly to you, “Indirect” means they report to someone who reports to you.)

 

Direct

Indirect

Total

None

None

None

 

 

E. Main contacts/Interfaces: What are the internal and external contacts you have, necessary for reaching your results?

 

 

Who

Frequency of contacts

My role in those contacts [1]

  • Responsible
  • Accountable
  • Consulted
  • Informed.

Purpose of contacts

Project Management Lead India

Daily

C, I

Reporting on functional activity

Head- Engg. & Proj. Management

Weekly

C, I

Reporting on functional activity

OPS:

Head- Manufacturing & Plant Managers

Head- Maintenance

Need Based

C, I

Coordination with OPS team for development / implementation

Technical Procurement

Twice a week

R, A, C, I

Technical part of procurement

SHE

Need based

R, A, C, I

SHE Adherence

FACT

Need based

C, I

Information on budget, projection of spending

Head: QA, RDC, IT, IR, HR,

Need based

R, C, I

Coordination with functional head for development / implementation

Engineering Consultants

Need based

R, C, I

For project coordination and consultation

Statutory Authorities

Need based

R, C, I

As applicable

Service Providers

Need based

R, C, I

For specific requirements

 

F. Required profile:

Level of education & Knowledge:

  • Bachelor of Engineering (Chemical)

 

Experience in general:

  • Relevant experience of 10 – 12 years of project execution.

Technical skills:

  • SHE knowledge (OSHA, Hazop/ SIL, etc.)
  • Knowledge of Chemical Engineering and unit operation and technology.
  • Process engineering (Process development, Energy Optimization. Exposure to ISO 50001)
  • Indian & International standard of quality related to Processes
  • Computer proficiency
  • SAP

 

Job Requirement:

 

  • Must be able to climb ladders and stairs
  • Walking up to 8 hours a day
  • Must be able to work in confined spaces

 

Legal Training Requirements:

  • Under the provision (111-A) of the Factories Act 1948, reading with Gujarat Factory Rules 1963 about General Health & Safety, Emergency response, handling of hazardous substance

Competencies, Behavioral skills: (according to competency profile and required level of descriptions)

 

  • Teamwork
  • Reliability & Responsibility
  • Decision making
  • Commercial Awareness
  • Results orientation
  • Customer orientation

 

G. Performance indicators: Describe the criteria allowing to measure to what extent the results are achieved - related to the accountabilities

  • Project proposal development according to INSTY Guidelines.
  • Preparation of required Engineering package as per Project objective and specification.
  • Project material (Instrumentation) procured as per defined specification with approved technical vendor, following INSTY Procurement procedures and Delegation of Authority guidelines.
  • Construction activity completed according to planned timeline, defined quality aspect, and within budget.
  • Design, Installation & commissioning of Control System as per design specifications
  • Safe & Successful startup of Project

 

 

[1] R – Responsible for getting tasks done (in terms of practically doing things)

  A – Accountable for the task (approver of costs)

  C – Consulted for the task

   I – Informed about the task

If you require further information please contact Ruchi Sharrma.

Of course, your application will be treated confidentially.

Human Resources

ruchi.sharma@ineos.com 

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